MichaelC[AP Moderator]
18907
PART III - some touches of history
Jan 30, 2021,06:08 AM
One of the challenges of the room texture I am after was how the bottles would be mounted. The juxtaposition of the smooth glass bottles against the roughness of the limestone is perhaps the most significant aspect of the design intent. Many racks mount to the wall, but that would diminish the idea. I want the bottles well out in front of the stone. I flirted with a wire hanging system, but that moves too modern for the space. So I found some wonderful racks from a local company that span from floor to ceiling. These are perfect, as I can set the position off the wall. A small problem, attaching the top of the racks to a sharp curving ceiling.
Our home is not far from some heavily used railroad tracks. We frequently hear the horns at various times as the trains pass at a distance. I had heard about box car planks, and so that search began. A very high end wood shop in our design district sells them. For $450 each. Mind you, these are reclaimed chunks of wood, commonly very old and well weathered. Cool thing about the 'net, you keep looking, and you find a guy in the middle of nowhere that has a stack of them under a tarp and sells them on the side of whatever else he does. So a drive to a very industrial section of town by the airport yielded 2 beautiful 60 year old maple planks. $200 for both, and that included a tip! Scratched, dented, the kind of character you cannot replicate. Quite heavy, about 50 LBs each and 2.25" thick.
My drill press has got to be 30 years old. Original belts, and still runs great. The planks facilitated my lighting idea, but I needed precisely drilled holes to properly execute the idea. I tormented a brand new 2.625" diameter hole saw, but she made it through.
Mounted in place. I created a notch on the end of the panels and inserted them into the wall on the arch side. Simple angle iron on the other side that will get covered by stone. I had to set them from the bottom as the arch prohibits access from the top, so this was the solution.
Now we are getting some progress. I ordered my stone all at 6", but with a stated tolerance of +/- 1/8", a little fitment here and there helps maintain level lines. I went with a dry stack look, setting the stones as tightly as possible.
I needed to install the ceiling layer before the stone got that high. Another search lead me to a cool reclaimed wood center South of Boulder. The planks I purchased were from an old tobacco building in Kentucky. Super cool.
4 dimmable lights down each plank are positioned to fit between where the 3 racks will go. I want illumination on the stone, in addition to bottle lighting.
Very pleased with the ceiling result.
And all this got me to the part I was least sure about, trimming the arch...