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Your link doesn't work

 
 By: Dje : April 21st, 2010-23:39
Hi Yves,

Your link doesn't work but I found this one: 

www.thehourlounge.com

That may explain an evolution?

I was there in 2005 and I know what was told to me at that time. Things may have changed and obviously if they now produce the parts they certainly finish them too.

I'd like to see your article if possible, thank you.

Cheers

Dje

The link works perfectly, just in case here again

 
 By: PoyFR : April 21st, 2010-23:59

www.thehourlounge.com

 

I have known Vacheron Constantin for a long time, many years.  I can assure that there nothing that can remotely allow anyone to associate them with or as an assembler.  Speaking of Vacheron Constantin is speaking about fine horology.  As for Vacheron Constantin finish standards, this it is one of their mark widely and highly renown in the industry as well as extremely appreciated by their clients.

 

You may have your own selection, but remember that they are several companies in this field that stand high in standards and histories and Vacheron Constantin plays a part in that podium



This message has been edited by PoyFR on 2010-04-22 00:00:42

full article here

 
 By: PoyFR : April 22nd, 2010-00:07
Article from Vacheron Constantin Forum / Alex Ghotbi
Movement Finish: The True Mark of Haute Horlogerie

At An age where powerful computer aided design machines can design any watch and where the whole industry is trying to go upscale, there is one major element which makes the difference : movement finish.
This is what truly differentiates haute horlogerie from the wannabes. I’m of course referring to the extremely time consuming manual finish (and not the machine finish found in the majority of movements) which can actually represent 1/3 of the price of a timepiece. It is the extreme care and attention given to the smallest details whether visible or not that makes the difference.

The goal of this article is not to detail exhaustively every single process of movement finish, but rather give an overall view on certain finishing techniques used at Vacheron Constantin.

You can click on the scans for a larger view and click on the films to play. 


WHAT IS MOVEMENT FINISH?


Most often, a watch movement is made of brass, maillchort (German silver), steel or gold (or any mix thereof), in high horology these metals are milled (not stamped) to create the necessary components which are in a raw form. Movement finish rids these components of burrs and traces of machining but most of all; the different processes transform dull metal into an aesthetically pleasing and eye catching mechanism.

 

baseplate in raw form ready to be finished


It is important to note that each component which undergoes a finishing touch is systematically controlled to make sure that it has not been deformed in any way as even the slightest modification of form could be hazardous to the watch’s correct functioning.

 

 

each component is placed under magnification for examination

 


VACHERON CONSTANTIN’S FINISH AND MOVEMENT DECORATION ATELIERS


In a calm and reposing atmosphere overlooking a beautiful green park, Vacheron Constantin’s movement finish department team are hard at work. These skilful hands are not watchmakers but people who have had a special training on movement finish and decoration, called finisseurs (finishers). Says the head of this department at Vacheron Constantin: “unfortunately watchmaking schools no longer teach the kind of high grade finish we need”, therefore the brand has set up a special internal program which can take anywhere between 6 months to a year and a half to complete, depending on the type of finish the person is to work on. The objective, nevertheless, is for the members of the team to learn to do all types of finish, one of the most complex being bevelling of interior angles which takes 18 months of training!!

 

 

 


In the recent years Vacheron Constantin has taken an immense leap forward in terms of movement finish going from good to exceptional in just a few years. This applies also to the non visible and underdial parts. I asked a person working in the ateliers if it was not too frustrating spending so much time touching up parts and surfaces which the owner would never see and the answer was “yes it can be frustrating but knowing that the work is perfectly done and that the watchmaker who assembles the movement or the one who at a later date will take the movement apart for servicing will be pleased with what sees gives us great pride”!

 

 

DRAWING (ETIRAGE)

 

Drawing is one of the very first steps in movement finish and an important process which determines the quality of the bevelling, as the quality of the latter depends greatly on the aesthetics of the former. Drawing is done on the flanks of plates and bridges to remove burrs and traces of machining giving the surface of the flanks a smooth appearance. The flank is smoothed using a file and then satin brushed with a diamond grinding head fitted on a motor called Microcut. The flank is rubbed lengthwise in order to form unidirectional longitudinal lines.

 

 
drawing the flanks of a plate  

 

CHAMFERING or BEVELING (ANGLAGE)


Certainly one of the most complicated of finish methods, it is both time consuming and requests the most dexterous artisanship. Bevelling consists of eliminating the edges between the surface and the flanks forming a 45° angle. The edges of the flank are gently pressed down and then polished to give a very shiny aspect. The surface of the angle needs to be regular and smooth with a constant width and parallel edges. It is a very difficult process since if too much pressure is exerted the component will deform and if not enough the angle will not be sharp and clear.


There are different kinds of bevelling:

- Interior angles: where two bevels meet but must be made in a way that looks as if it is a continuing line, this is the finish which requires 18 months of training at VC!

- Exterior angles: the bevels meet at the exterior of the component and the corner must be sharp.

- Rounded angle: the angle follows a rounded pattern.

 

 
exterior angle  

interior angle

 

 

 

 

 

 

 

Caliber 1400 A-Interior angle / B-Exterior angle / C- Rounded angle

 

 

Two methods are used for bevelling, depending on the type and area bevelled:

 
* Files: used for interior bevelling as well as areas which can only be reached by a small file (ex in skeleton watches). It is interesting to note that the tools used are prepared inhouse by VC as to perfectly correspond to the desired aesthetics. The angles are created by using files of different sizes and grains or using abrasive pastes. The radiance is obtained by rubbing the surface with diamond paste covered pegwood or a specific rubber. This last step also gets rid of residues.

 

   
work bench   different sized files   beveling

 

 

 

 

* Grinding Wheels: used mainly for rounded and exterior bevels. Wooden and leather wheels on which abrasive paste has been applied are used. Each wheel has a different thickness, and is used depending on the size of the component or the type of bevelling. The finisher gently rubs the component against the rotating discs until the required result is obtained, then the component is polished using the leather wheal to obtain its sheen. The technique using the grinding wheel calls for extreme dexterity as material is removed and any mistake would be difficult to make up for.

 

 

 

 

 

 

 

 
before beveling  

after beveling

 

 

 

 

 

 


Other than its aesthetics, believing also removes residual burrs and limits corrosion.

 


CIRCULAR GRAINING (PERLAGE)


Also called perlage due to its resemblance with a row of tiny pearls. Circular graining consists of applying a small overlapping circular pattern often on the non visible sections such as the top and base plates; however you can catch a glimpse of the circular grain pattern on the base plate behind the balance. Circular graining is obtained by using the flat end of a piece of pegwood on which emery paste has been applied or abrasive pads (between 1-3mm in diameter), the pad is fitted on a rotating head which the finisher presses on the surface of the bridge or plate to create the requested pattern. Done manually, the pattern must be perfectly linear on different rows. Believe it or not the calibre 1400 has 642 different circular grains of 3 different sizes!

 

 

 
base plate ready for perlage   applying the pattern

 

 

 

 
same baseplate as above but with circular graining   side by side comparaison

 

 

 

 

 

 


GENEVA WAVES (COTES DE GENEVE)


Geneva waves are arguably the most well-known form of finishing and are characterized by a series of arc-grained bars etched lightly onto bridges or plates, creating a wave-like effect.


Mainly used on the visible parts, it only has an aesthetic purpose and in no way should be applied to functional areas as it could adversely affect the functioning of the movement (since material is removed).
The stripes are applied using abrasive paper fixed onto a brass-cylinder which is pressed down, lightly, into contact with the polished surface and in a longitudinal motion will stripe the component. Each stripe should be perfectly even and parallel to the other.

The pressure exerted on the component is of primary importance, too much pressure and the surface will look rough and too little pressure and the stripes will lack relief. In the best forms of Geneva waves, the stripes over the whole movement should align perfectly

 

 

 
the machine used for applying Geneva waves   the brass cylinder applying finish to the component

 

 

 

 

 

 

 

 

 
straight lines on cal 1400   circular lines on cal 2475 (dial side)

 

 


BLACK POLISH (POLI NOIR)

 

Also called mirror polish. This finish derives its name from the black or grey shine, depending on the angle it is looked at, that the component radiates. In high horology it is often found on tourbillon bridges or repeater hammers, but Vacheron Constantin also uses black polish amongst others on its regulating indexes and hairspring stud covers.


Mirror polishing is an arduous process, only possible on steel, the component needs to be polished in a circular motion, on a zinc plate using diamond pastes of different grains (commencing with coarse and moving till fine grain).


Black polish is the highest level of polish achievable with no visible markings on the polished surface (even when examined under high magnification). The surface (which reflects light in only one direction), depending on the angle it is looked at, will appear to absorb all light, giving it a deep black appearance or reflect an intense amount of light, entirely undiffused when a light source shines directly upon it.

 

 
index and stud cover   tourbillon bridge

 



HOLES


The plates and bridges have holes drilled in them but the drilling leaves burrs and irregularities which need to be removed. The holes’ sizes are first adjusted using a cylindrical cutting tool. Then sinks and countersinks are rounded using a diamond milling cutter. The jewelled countersinks often have the highest amount of polish as to give the red jewel an eye catching visual effect.

 

 

 

 

 


WHEELS

 

The different wheels are bevelled on their arms, upper and lower sides and with polished sinks. They also receive a sunray finish which consists of smoothing the wheel face with a sandpaper or an abrasive stick. The wheel is placed on a rotating machine and a stick or buff is gently applied on it as to give it a circular or sunray pattern.

 

 

 

 

 

 

 

 


SCREWS

As surprising as it may seem, something as relatively insignificant as screws play an extremely important role in high end watchmaking, as there is no way you can miss seeing them!


The most commonly used type of screws in high end movements is the flat head screw which can be highly polished and with its bevelled slot and rim has an excellent aesthetic appearance.

The screws are polished using abrasive papers or pastes. The slot heads and rims are also bevelled.

 

 

  screws holding the rotor

BROUILLAGE (did not find an English translation)

Consists of eliminating all residues and burrs on the non visible surfaces of the components which have not received surface finish (ie: circular graining, Geneva waves…). It is done so by rubbing the component on a sheet of abrasive paper giving it a sand blasted mat look.

 

 
the components are 1st firmly fixed on a support   then rubbed against an abrasive sheet
 

before (component on the botton) and after (component on top)


TRUE UP or STRAIGHTEN (DRESSAGE)


Similar to “brouillage” but done on the visible surface of the component which has not received Geneva wave or circular grain finish. The component is rubbed against a sheet of abrasive paper to obtain straight grains in a perfectly linear manner. It is repeated in the same direction until any blemishes in the metal that are not in line with the desired grain are removed. This operation gives the component a sandblasted effect.

 

 

Aficionados are more and more attentive to the quality of finish but few (yours truly included) could possibly fathom the extreme complexity of a fine finish. Even though all the operations above can now be done by CNC machines the hand work, dexterity and time needed to truly bring life and brilliance to metal parts can only be done by caring hands.

No matter how technically advanced or well constructed a movement is, if the finish is sloppy or less than par the movement will not make the part. That’s why time is of little importance in Vacheron Cosntantin’s finish department, each finisher works at his or her pace making sure that even the tiniest component receives the utmost attention. Each person works on movement kits and needs to make sure that the finish applied to each component is consistent as not to have any discrepancies between parts once the movement is fully assembled.

To give you two examples of this, a plate for a skeleton watch can take over a day just to bevel, a tourbillon bridge requires over 11 hours of black polishing. In January, 100 caliber 1141 (manual wind chronograph movement) kits were delivered to the department for finish in and have remote chances of being completed by July! This is definitely one atelier which is not guided by turnovers and numbers but by perfection.

A dedication to perfection which lead independent maestri Kari Voutilainen and Philippe Dufour to respectively laud the finish of calibres 2475 and 1400 as being part of the top in today’s high end horology, and once such respected watchmakers, known for their superlative finish, speak as such then alea jacta est.


Great post....::))

 
 By: MiniCooper : April 22nd, 2010-11:23

patek moonwatch

 
 By: wellingtoncromwell : October 1st, 2024-18:02
I always thought of the 5070 as the patek moonwatch for the billionare astronaut because of the 42mm diameter and the caliber, patek 1861

Hehehe, the Patek Speedmaster! ;)

 
 By: amanico : October 2nd, 2024-07:24

Sorry but

 
 By: Dje : April 22nd, 2010-11:14
Hi Yves,

Sorry but your second link still doesn't work (at least with my computer)!  smile

Don't worry I don't need such a lesson about Vacheron Constantin! I've looked closely at them for more than 20 years now.

I certainly don't know all, but enough to not agree with all that you write.

All I can say is that when I visited them in 2005 (in Vallee de Joux) I was told by the gentlemen who were assembling the Vacheron Constantin /Haut de Gamme perpetual calendar module on the chronograph calibre base that they were receiving the chronograph calibre finished and assembled directly from their neighbour Lemania.

That may have changed if they now produce themselves the parts, they consequently obviously finish and assemble them too. I'd love to see pictures of that. Looking at the picture of such calibre in the current manual wind chrono I'm very happy to see that they perfectly replicate the standard Lemania finish (which one is really very nice by the way).

Regarding casing calibres, Vacheron Constantin has for years cased Girard-Perregaux automatic calibres (in the former Overseas for instance) and is still casing Jaeger-LeCoultre automatic calibres (calibre 1126 in the current simple Overseas) or Frederic Piguet automatic chronograph calibres (calibre 1137 in the chrono Overseas for instance). Audemars Piguet does the same.

Vacheron constantin has developped a range of calibres they superbly produce, finish and assemble fully in-house, but that's a very recent turn they took in the last say ten years. Cal 1400, 2455 or 4400, and all the actual tourbillon and repeating calibres for instance).

Vacheron Constantin is not historically a calibre maker and has been associated to LeCoultre for that for a very long time. I'm very happy to see their in-house calibres now but that's not what makes Vacheron Constantin's history IMVHO.

Cheers

Dje


No need to be sorry

 
 By: PoyFR : April 22nd, 2010-13:17

I fail to understand your sentiment when you say: 'I don't need such a lesson'

I am far from the thought of giving a lesson to anyone, you included.  I am sharing gathered knowledge on this topic, that is all you ought to here read. 

 

I would be sorry to learn that a 255 years manufacture is misleading his clients (me included) in making false claims and presentations, but in truth I am very far from believing that.

 

The information I reply/posted is from Alex Ghotbi, I am confident of the information he officially shares with his community at the Vacheron-Constantin forum.

 

You will also find here below a copy of the information Vacheron Constantin was happy to share about their works on the 1141 movement.  Basically it details the steps of their works on on the 1141 brut ébauche.

 

The below information does suffice me to undoubtedly understand that Vacheron Constantin is not justin-casingmovements whereas in-house or sourced.

 

Official document from Vacheron Constantin

 

Calibre VC 1141

Etapes de terminaison effectuées sur le mouvement par Vacheron Constantin

 

1/ Réception de l’ébauche brut de Breguet.

Elle se compose de la platine, des ponts et une partie des aciers.

 

2 A réception, VC effectue les différentes opérations de terminaison qui consistent :

 

- Pour la platine : Perlage à la main

Mise en couleur : rhodiage

Pré-montage à la main

- Les ponts : Brouillage dessous à la main

Etirage des flancs à la main

Anglage poli à la main

Côtes de Genève à la main

Gravure des textes et des numéros

Mise en couleur : dorage et rhodiage (ponts bicolores : gravures dorées et  ponts rhodiés)

Pré-montage (goupilles, pierres, tenons et excentriques)

 

- Les aciers : Brouillage dessous à la main

Etirage des flancs à la main

Dressage du dessus des pièces

Anglage poli à la main

Pré-montage (goupilles, pierres, tenons et excentriques)

 

3/ Après avoir fini la terminaison et la décoration du  kit, on part sur l’assemblage avec l’Atelier des Complications. Ce dernier se charge d’assembler le calibre, de régler et d’ajuster la partie chronographe et d’effectuer le réglage de la bonne marche de la pièce.

 

4/ Emboitage de la pièce dans l’habillement Vacheron Constantin

 

5/ Contrôles d’étanchéité, de précision, de réserve de marche et de fiabilité du chronographe.

By the way

 
 By: Dje : April 22nd, 2010-23:06
Hi Yves,

You links work from my house but not from my office, I don't know why!

Sorry about that.

Cheers

Dje

Yves, please see my reply to Amanico below

 
 By: ThomasM : April 23rd, 2010-09:07

click here

Not directed at Alex Ghotbi or VC (I consider Alex a personal friend and he is, historically, the VERY FIRST PERSON to ever post on a PuristS forum, and as such, is an Original Purist Emeritus) specifically, but you and I both know that marketing materials and articles need to be taken in their proper and intended context.

I challenge anyone inside VC to make the public statement that they have ever produced an exclusive, completely inhouse wristwatch calibre prior to the recent ones (since the late 1990's.)

And the first one that was claimed as inhouse? Do we really need to get into the dirty laundry of who actually created that movement, who it was originally intended for (a haute de gamme brand of another large high horology group) and how VC ended up with it? and what the quid pro quo was?

The problem with history? It already happened, so no matter how the revisionists want to pretend it happened differently, how it happened, already happened.

smile

So please, passion, yes, but please, tempered by reasonableness.

We all share the same interests here, amigo.

smile

Only JLC has a history of true manufacture...

 
 By: AJ : April 23rd, 2010-08:19

Dear DJE,

Only JLC has a history of true manufacture. Members of the grand three (PP, VC, and AP) do not have such history. VC is no exception.

Therefore, writing, as you did, that "Vacheron Constantin is not historically a calibre maker..." needs some balance and should be put into proper perspective, as it seems to imply that PP is historically a caliber maker. Which is not quite true. (I know, you did not say that, but the conext clearly implies it.)

Case in point is that all PP chornos prior to now used either Valjoux or Lemania movements. Because Valjoux and Lemania were specialist in chrono calibers and made the best designs.

(There is really too much froth whipped up nowdays about the "in-house" movements, as traditionally Swiss watch makers relied on the specialist caliber designers and makers.)

AJ

AJ, since we are on the subject of historical facts (and exposing historical myths...

 
 By: ThomasM : April 23rd, 2010-08:54

Hi AJ,

"Case in point is that all PP chornos prior to now used either Valjoux or Lemania movements. Because Valjoux and Lemania were specialist in chrono calibers and made the best designs."

In fact the majority of PP chronos "in the golden age" were by Piguet, mostly Victorin Piguet.

PP was a "true manufacture" long before VC and AP in the 20th C, despite all three's status in the exclusive "Big Three" club. VC NEVER had their own in house wristwatch (wristwatch added for clarity TM) calibre, and it could be argued that neither did AP, until the late 20th century. In that sense both were "etablisseurs" not true "manufactures" in the realm of wristwatches. AP did create from scratch many pocketwatch calibres, VC some as well, I believe.

PP has been a true "manufacture" since LC helped them set up in house production in the early 20th C.

The significance of these facts varies from enthusiast to enthusiast, but at least let's keep the facts straight.

I sense a certain aggressiveness based on some dubious positions and segues in this thread; a bit sad and frustrating...(not directed at you, AJ, this last...)

TM

This message has been edited by ThomasM on 2010-04-23 12:13:45

...on historical facts

 
 By: AJ : April 23rd, 2010-10:43

Thank you for your input, TM,

Indeed, Victorin Piguet should be included in the list of specialist firms that provided chrono calibers to PP. (Although, I was inder the impression that the majority suppliers since the 1960's were Valjoux cal. 22/23 and Lemania cal 2320.)

Also, to my knowledge, PP began production of own calibers only (some years) after the Sterns bought it in 1932. (LC tried to buy, but Sterns eventually got the company.)

VC have had and still have an in-house production of the 13"' repeater movement. It was the only in-house wrist-watch movement they've had until recently. But they did have one smile

As to the past, going back eones: after G.-A. Leschot (a talented engineer working for VC) modernized "serial" movement production in mid-19c, VC became a supplier of pocket watch ebauches to the Swiss industry. This is well known. (Who knows, maybe PP bought ebauches from them too.)

AJ

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