I have known Vacheron Constantin for a long time, many years. I can assure that there nothing that can remotely allow anyone to associate them with or as an assembler. Speaking of Vacheron Constantin is speaking about fine horology. As for Vacheron Constantin finish standards, this it is one of their mark widely and highly renown in the industry as well as extremely appreciated by their clients.
You may have your own selection, but remember that they are several companies in this field that stand high in standards and histories and Vacheron Constantin plays a part in that podium
At An age where powerful computer aided
design machines can design any watch and where the whole industry is
trying to go upscale, there is one major element which makes the
difference : movement finish.
This is what truly differentiates haute horlogerie from the
wannabes. I’m of course referring to the extremely time consuming manual
finish (and not the machine finish found in the majority of movements)
which can actually represent 1/3 of the price of a timepiece. It is the
extreme care and attention given to the smallest details whether visible
or not that makes the difference.
The goal of this article is not to detail exhaustively
every single process of movement finish, but rather give an overall view
on certain finishing techniques used at Vacheron Constantin.
You can click on the scans for a larger view and click on the films
to play.
WHAT IS MOVEMENT FINISH?
Most often, a watch movement is made of brass, maillchort (German silver), steel or gold (or any mix thereof), in high horology these metals are milled (not stamped) to create the necessary components which are in a raw form. Movement finish rids these components of burrs and traces of machining but most of all; the different processes transform dull metal into an aesthetically pleasing and eye catching mechanism.
baseplate in raw form
ready to be finished
It is important to note that each component which undergoes a finishing
touch is systematically controlled to make sure that it has not been
deformed in any way as even the slightest modification of form could be
hazardous to the watch’s correct functioning.
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| each component is placed under magnification for examination |
VACHERON CONSTANTIN’S FINISH AND MOVEMENT
DECORATION ATELIERS
In a calm and reposing atmosphere overlooking a beautiful green park,
Vacheron Constantin’s movement finish department team are hard at work.
These skilful hands are not watchmakers but people who have had a
special training on movement finish and decoration, called finisseurs
(finishers). Says the head of this department at Vacheron Constantin: “unfortunately
watchmaking schools no longer teach the kind of high grade finish we
need”, therefore the brand has set up a special internal program
which can take anywhere between 6 months to a year and a half to
complete, depending on the type of finish the person is to work on. The
objective, nevertheless, is for the members of the team to learn to do
all types of finish, one of the most complex being bevelling of interior
angles which takes 18 months of training!!
In the recent years Vacheron Constantin has taken an immense leap
forward in terms of movement finish going from good to exceptional in
just a few years. This applies also to the non visible and underdial
parts. I asked a person working in the ateliers if it was not too
frustrating spending so much time touching up parts and surfaces which
the owner would never see and the answer was “yes it can be
frustrating but knowing that the work is perfectly done and that the
watchmaker who assembles the movement or the one who at a later date
will take the movement apart for servicing will be pleased with what
sees gives us great pride”!
DRAWING (ETIRAGE)
Drawing is one of the very first steps in movement finish and an important process which determines the quality of the bevelling, as the quality of the latter depends greatly on the aesthetics of the former. Drawing is done on the flanks of plates and bridges to remove burrs and traces of machining giving the surface of the flanks a smooth appearance. The flank is smoothed using a file and then satin brushed with a diamond grinding head fitted on a motor called Microcut. The flank is rubbed lengthwise in order to form unidirectional longitudinal lines.
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| drawing the flanks of a plate |
CHAMFERING or BEVELING (ANGLAGE)
Certainly one of the most complicated of finish methods, it is both time
consuming and requests the most dexterous artisanship. Bevelling
consists of eliminating the edges between the surface and the flanks
forming a 45° angle. The edges of the flank are gently pressed down and
then polished to give a very shiny aspect. The surface of the angle
needs to be regular and smooth with a constant width and parallel edges.
It is a very difficult process since if too much pressure is exerted
the component will deform and if not enough the angle will not be sharp
and clear.
There are different kinds of bevelling:
- Interior angles: where two bevels meet but must be made in a way that looks as if it is a continuing line, this is the finish which requires 18 months of training at VC!
- Exterior angles: the bevels meet at the exterior of the component and the corner must be sharp.
- Rounded angle: the angle follows a rounded pattern.
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| exterior angle |
interior angle
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| Caliber 1400 A-Interior angle / B-Exterior angle / C- Rounded angle |
Two methods are used for bevelling, depending on the type and area bevelled:
* Files: used for interior bevelling as well as areas
which can only be reached by a small file (ex in skeleton watches). It
is interesting to note that the tools used are prepared inhouse by VC as
to perfectly correspond to the desired aesthetics. The angles are
created by using files of different sizes and grains or using abrasive
pastes. The radiance is obtained by rubbing the surface with diamond
paste covered pegwood or a specific rubber. This last step also gets rid
of residues.
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| work bench | different sized files | beveling |
* Grinding Wheels: used mainly for rounded and exterior bevels. Wooden and leather wheels on which abrasive paste has been applied are used. Each wheel has a different thickness, and is used depending on the size of the component or the type of bevelling. The finisher gently rubs the component against the rotating discs until the required result is obtained, then the component is polished using the leather wheal to obtain its sheen. The technique using the grinding wheel calls for extreme dexterity as material is removed and any mistake would be difficult to make up for.
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| before beveling |
after beveling
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Other than its aesthetics, believing also removes residual burrs and
limits corrosion.
CIRCULAR GRAINING (PERLAGE)
Also called perlage due to its resemblance with a row of tiny pearls.
Circular graining consists of applying a small overlapping circular
pattern often on the non visible sections such as the top and base
plates; however you can catch a glimpse of the circular grain pattern on
the base plate behind the balance. Circular graining is obtained by
using the flat end of a piece of pegwood on which emery paste has been
applied or abrasive pads (between 1-3mm in diameter), the pad is fitted
on a rotating head which the finisher presses on the surface of the
bridge or plate to create the requested pattern. Done manually, the
pattern must be perfectly linear on different rows. Believe it or not
the calibre 1400 has 642 different circular grains of 3 different sizes!
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| base plate ready for perlage | applying the pattern |
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| same baseplate as above but with circular graining | side by side comparaison |
GENEVA WAVES (COTES DE GENEVE)
Geneva waves are arguably the most well-known form of finishing and are
characterized by a series of arc-grained bars etched lightly onto
bridges or plates, creating a wave-like effect.
Mainly used on the visible parts, it only has an aesthetic purpose and
in no way should be applied to functional areas as it could adversely
affect the functioning of the movement (since material is removed).
The stripes are applied using abrasive paper fixed onto a brass-cylinder
which is pressed down, lightly, into contact with the polished surface
and in a longitudinal motion will stripe the component. Each stripe
should be perfectly even and parallel to the other.
The pressure exerted on the component is of primary importance, too much pressure and the surface will look rough and too little pressure and the stripes will lack relief. In the best forms of Geneva waves, the stripes over the whole movement should align perfectly
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| the machine used for applying Geneva waves | the brass cylinder applying finish to the component |
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| straight lines on cal 1400 | circular lines on cal 2475 (dial side) |
BLACK POLISH (POLI NOIR)
Also called mirror polish. This finish derives its name from the black or grey shine, depending on the angle it is looked at, that the component radiates. In high horology it is often found on tourbillon bridges or repeater hammers, but Vacheron Constantin also uses black polish amongst others on its regulating indexes and hairspring stud covers.
Mirror polishing is an arduous process, only possible on steel, the
component needs to be polished in a circular motion, on a zinc plate
using diamond pastes of different grains (commencing with coarse and
moving till fine grain).
Black polish is the highest level of polish achievable with no visible
markings on the polished surface (even when examined under high
magnification). The surface (which reflects light in only one
direction), depending on the angle it is looked at, will appear to
absorb all light, giving it a deep black appearance or reflect an
intense amount of light, entirely undiffused when a light source shines
directly upon it.
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| index and stud cover | tourbillon bridge |
HOLES
The plates and bridges have holes drilled in them but the drilling
leaves burrs and irregularities which need to be removed. The holes’
sizes are first adjusted using a cylindrical cutting tool. Then sinks
and countersinks are rounded using a diamond milling cutter. The
jewelled countersinks often have the highest amount of polish as to give
the red jewel an eye catching visual effect.
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WHEELS
The different wheels are bevelled on their arms, upper and lower sides and with polished sinks. They also receive a sunray finish which consists of smoothing the wheel face with a sandpaper or an abrasive stick. The wheel is placed on a rotating machine and a stick or buff is gently applied on it as to give it a circular or sunray pattern.
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SCREWS
As surprising as it may seem, something as relatively insignificant as screws play an extremely important role in high end watchmaking, as there is no way you can miss seeing them!
The most commonly used type of screws in high end movements is the flat
head screw which can be highly polished and with its bevelled slot and
rim has an excellent aesthetic appearance.
The screws are polished using abrasive papers or pastes. The slot heads and rims are also bevelled.
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| screws holding the rotor |
BROUILLAGE (did not find an English translation)
Consists of eliminating all residues and burrs on the non visible surfaces of the components which have not received surface finish (ie: circular graining, Geneva waves…). It is done so by rubbing the component on a sheet of abrasive paper giving it a sand blasted mat look.
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| the components are 1st firmly fixed on a support | then rubbed against an abrasive sheet |
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| before (component on the botton) and after (component on top) |
TRUE UP or STRAIGHTEN (DRESSAGE)
Similar to “brouillage” but done on the visible surface of the component
which has not received Geneva wave or circular grain finish. The
component is rubbed against a sheet of abrasive paper to obtain straight
grains in a perfectly linear manner. It is repeated in the same
direction until any blemishes in the metal that are not in line with the
desired grain are removed. This operation gives the component a
sandblasted effect.
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Aficionados are more and more attentive to the quality of finish but few (yours truly included) could possibly fathom the extreme complexity of a fine finish. Even though all the operations above can now be done by CNC machines the hand work, dexterity and time needed to truly bring life and brilliance to metal parts can only be done by caring hands.
No matter how technically advanced or well constructed a movement is, if the finish is sloppy or less than par the movement will not make the part. That’s why time is of little importance in Vacheron Cosntantin’s finish department, each finisher works at his or her pace making sure that even the tiniest component receives the utmost attention. Each person works on movement kits and needs to make sure that the finish applied to each component is consistent as not to have any discrepancies between parts once the movement is fully assembled.
To give you two examples of this, a plate for a skeleton watch can take over a day just to bevel, a tourbillon bridge requires over 11 hours of black polishing. In January, 100 caliber 1141 (manual wind chronograph movement) kits were delivered to the department for finish in and have remote chances of being completed by July! This is definitely one atelier which is not guided by turnovers and numbers but by perfection.
A dedication to perfection which lead independent maestri Kari Voutilainen and Philippe Dufour to respectively laud the finish of calibres 2475 and 1400 as being part of the top in today’s high end horology, and once such respected watchmakers, known for their superlative finish, speak as such then alea jacta est.

I fail to understand your sentiment when you say: 'I don't need such a lesson'
I am far from the thought of giving a lesson to anyone, you included. I am sharing gathered knowledge on this topic, that is all you ought to here read.
I would be sorry to learn that a 255 years manufacture is misleading his clients (me included) in making false claims and presentations, but in truth I am very far from believing that.
The information I reply/posted is from Alex Ghotbi, I am confident of the information he officially shares with his community at the Vacheron-Constantin forum.
You will also find here below a copy of the information Vacheron Constantin was happy to share about their works on the 1141 movement. Basically it details the steps of their works on on the 1141 brut ébauche.
The below information does suffice me to undoubtedly understand that Vacheron Constantin is not just‘in-casing’movements whereas in-house or sourced.
Official document from Vacheron Constantin
Calibre VC 1141
Etapes de terminaison effectuées sur le mouvement par Vacheron Constantin
1/ Réception de l’ébauche brut de Breguet.
Elle se compose de la platine, des ponts et une partie des aciers.
2 A réception, VC effectue les différentes opérations de terminaison qui consistent :
- Pour la platine : Perlage à la main
Mise en couleur : rhodiage
Pré-montage à la main
- Les ponts : Brouillage dessous à la main
Etirage des flancs à la main
Anglage poli à la main
Côtes de Genève à la main
Gravure des textes et des numéros
Mise en couleur : dorage et rhodiage (ponts bicolores : gravures dorées et ponts rhodiés)
Pré-montage (goupilles, pierres, tenons et excentriques)
- Les aciers : Brouillage dessous à la main
Etirage des flancs à la main
Dressage du dessus des pièces
Anglage poli à la main
Pré-montage (goupilles, pierres, tenons et excentriques)
3/ Après avoir fini la terminaison et la décoration du kit, on part sur l’assemblage avec l’Atelier des Complications. Ce dernier se charge d’assembler le calibre, de régler et d’ajuster la partie chronographe et d’effectuer le réglage de la bonne marche de la pièce.
4/ Emboitage de la pièce dans l’habillement Vacheron Constantin
5/ Contrôles d’étanchéité, de précision, de réserve de marche et de fiabilité du chronographe.
Not directed at Alex Ghotbi or VC (I consider Alex a personal friend and he is, historically, the VERY FIRST PERSON to ever post on a PuristS forum, and as such, is an Original Purist Emeritus) specifically, but you and I both know that marketing materials and articles need to be taken in their proper and intended context.
I challenge anyone inside VC to make the public statement that they have ever produced an exclusive, completely inhouse wristwatch calibre prior to the recent ones (since the late 1990's.)
And the first one that was claimed as inhouse? Do we really need to get into the dirty laundry of who actually created that movement, who it was originally intended for (a haute de gamme brand of another large high horology group) and how VC ended up with it? and what the quid pro quo was?
The problem with history? It already happened, so no matter how the revisionists want to pretend it happened differently, how it happened, already happened.
So please, passion, yes, but please, tempered by reasonableness.
We all share the same interests here, amigo.
Dear DJE,
Only JLC has a history of true manufacture. Members of the grand three (PP, VC, and AP) do not have such history. VC is no exception.
Therefore, writing, as you did, that "Vacheron Constantin is not historically a calibre maker..." needs some balance and should be put into proper perspective, as it seems to imply that PP is historically a caliber maker. Which is not quite true. (I know, you did not say that, but the conext clearly implies it.)
Case in point is that all PP chornos prior to now used either Valjoux or Lemania movements. Because Valjoux and Lemania were specialist in chrono calibers and made the best designs.
(There is really too much froth whipped up nowdays about the "in-house" movements, as traditionally Swiss watch makers relied on the specialist caliber designers and makers.)
AJ
Hi AJ,
"Case in point is that all PP chornos prior to now used either Valjoux or Lemania movements. Because Valjoux and Lemania were specialist in chrono calibers and made the best designs."
In fact the majority of PP chronos "in the golden age" were by Piguet, mostly Victorin Piguet.
PP was a "true manufacture" long before VC and AP in the 20th C, despite all three's status in the exclusive "Big Three" club. VC NEVER had their own in house wristwatch (wristwatch added for clarity TM) calibre, and it could be argued that neither did AP, until the late 20th century. In that sense both were "etablisseurs" not true "manufactures" in the realm of wristwatches. AP did create from scratch many pocketwatch calibres, VC some as well, I believe.
PP has been a true "manufacture" since LC helped them set up in house production in the early 20th C.
The significance of these facts varies from enthusiast to enthusiast, but at least let's keep the facts straight.
I sense a certain aggressiveness based on some dubious positions and segues in this thread; a bit sad and frustrating...(not directed at you, AJ, this last...)
TM
This message has been edited by ThomasM on 2010-04-23 12:13:45Thank you for your input, TM,
Indeed, Victorin Piguet should be included in the list of specialist firms that provided chrono calibers to PP. (Although, I was inder the impression that the majority suppliers since the 1960's were Valjoux cal. 22/23 and Lemania cal 2320.)
Also, to my knowledge, PP began production of own calibers only (some years) after the Sterns bought it in 1932. (LC tried to buy, but Sterns eventually got the company.)
VC have had and still have an in-house production of the 13"' repeater movement. It was the only in-house wrist-watch movement they've had until recently. But they did have one
As to the past, going back eones: after G.-A. Leschot (a talented engineer working for VC) modernized "serial" movement production in mid-19c, VC became a supplier of pocket watch ebauches to the Swiss industry. This is well known. (Who knows, maybe PP bought ebauches from them too.)
AJ