A secret but looked after work at Jaeger-LeCoultre : the works of galvanoplasty.

Mar 18, 2007,12:58 PM
 

 

Galvanoplasty may not make you think at first sight of a craft necessary for a hand coveted watch production.

 


The Jaeger-LeCoultre galvanoplasty works

 

You may not even know, or know precisely what galvanoplasty is!

 


Here is the man who knows : Mr Thierry Mesnier, head of galvanoplasty at MJLC

 

Jaeger-LeCoultre is one of those few manufactures that have verticalized the production of luxury mechanical watches to an extent that is hard to beat, among other strengths.

 


A typical piece from one of our favorite brands

 

While swimming in the Lac de Joux last summer I wondered if verticalization was serious to the extent that I should beware the local crocodiles! 

J

 


One of the largest pieces treated in this service, from the Atmos

 

We can smile a little but that’s one of the very few aspects that are not carried on by JLC itself.

 


Another piece from the Atmos, but a smaller one, we’ll see it again later

 

Regarding galvanoplasty, JLC makes it on its own. This is not so well known as the galvanoplasty works are not the most visited facility of the Manufacture. The work done there uses chemicals and electrical power, not the perfect combination for children group visits!

 


Very different pieces are awaiting treatment

 

So what is galvanoplasty? Basically this is the process of coating a piece with a thin layer of metal by electrochemical means. Electrolysis is used to cover a surface which conducts electricity with a metallic layer.

 


All is done in a liquid environment

 

This thin layer can be protective and/or decorative. Nickel coating is aimed at protecting against corrosion, while gold plating in horology is mainly decorative (what is obviously not the objective for gold plating electronical components for instance).

 


Pieces are rinsed between each phase of treatment


Rinsing and cleaning for the best result

 

The word galvanoplasty comes from the name of the Italian scientist Luigi Galvani. His discoveries took a great place in the development of the use of electricity. While we Frenchies eat frog legs, this physician used them to convey electricity at a time when France was busy at cutting royal heads. From these discoveries Volta invented the first battery. I’m not saying that Galvani invented the quartz watch, but without him…..someone else would have had to do it. Still the history of galvanoplasty begun millenaries before the creation of this name.

 


Some work is manually operated


Half of the installation is automatized

 


Here is the piece that we saw earlier, now finished

 

Raw pieces are put in several baths of different liquids, with different levels of electrical power, depending on what has to be done.

 


Some pieces of a very much looked after watch, the Amvox2


The brake calliper ?

 

Schematically here is what would be the process for a main plate: first the brass piece is engraved, then it is nickel coated in the galvanoplasty works, then gold plated. The next step consists in varnishing the piece before applying Geneva stripes (the varnish gives the colour of the text). The application of Geneva stripes removes the varnish excepted in the engraving (it also removes nickel and gold plating excepted in the engraving). The piece is finally nickel then rodhium plated. As you may imagine the varnish doesn’t receive plating as it does not convey electricity. Obvioulsy there is not a single process and it all depends on the final result expected.

 


The manually operated installation


The automatic installation

 

Galvanoplasty is a very precise craft at Jaeger-LeCoultre. Everything is controlled. Some pieces are randomly examined.

 


Controlling

 


Lots of work around


Thickness is electronically verified


Do we really need so much precision? Yes…….

 

Let me say that some pieces wearing other brand names are also finished in this facility.

 

I hope to be able to share with you some other secret work at JLC sometime soon.

 

All this may help you love even more your little watch hopefully.

 

Dje

 

This message has been edited by Dje on 2007-03-25 14:04:38


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Love to see more reports like that,

 
 By: Kisgabi : March 18th, 2007-14:37
thanks Dje, great job! Kisgabi

Great report, Jerome!

 
 By: Allen : March 18th, 2007-21:42
Having worked in manufacturing before, I really appreciate seeing this process that goes into my watch. Thanks so much!

JLC manufacturing benefits

 
 By: Robert Carrigan : March 19th, 2007-04:13
Thanks, Dje, for the excellent report. JLC's vertical integration reflects a big investment in an area that could perhaps be more economically outsourced. To me this represents a comprehensive commitment to quality assurance for their products - - - somet... 

You're right....

 
 By: Dje : March 19th, 2007-11:12

Thank you for this report Jerome,

 
 By: Asimut : March 19th, 2007-00:12
excellent read and really shows how deep the back integration is with JLC. Regards, Asi

Cool report...

 
 By: Jacky : March 19th, 2007-04:34
Thanks Dje. Very nice insights of the making of parts. Nice to know bout them. Regards

Thanks

 
 By: jaspert : March 19th, 2007-04:42
Your effort has certainly helped in increasing my appreciation of JLC watches. Keep them coming.

Ahah - all those years of equations >>

 
 By: MTF : March 19th, 2007-08:51
in biology, chemistry and physics classes are finally paying off; I recognised msot of your words and names used in the galvanic art huzzar! Thanks for the tour of the Unknown Life of a JLC Watch. Regards, MTF

thanks jerome for the wonderful report...

 
 By: teckmeng : March 19th, 2007-17:49
cheers teckmeng singapore

Thanks Jerome!

 
 By: DaMctosh : March 20th, 2007-03:26
I dont think this was on the tour the last time. Nice to see the different people who make up the 900+ at the Manufacture. BTW, is this your way of distracting us from bugging you for a SIHH sneak preview?

Damien!!

 
 By: Dje : March 20th, 2007-14:08

Thank you very much for that insight, Jerome!

 
 By: HerrK : March 20th, 2007-03:45
Well I knew about the frog legs (both the eating aberration of the French and the electricity) but until your report I did not imagine that it takes seven steps to finish the movement parts regardless of an additional polishing of edges pp. Amazing! Cheer... 

Very interesting Jerome - thank you. In English, the term is galvinize - to coat

 
 By: 219 : March 20th, 2007-06:18
one metal with another by means of electrolosis. Yes, MJLC has unbelievable strength in depth through vertical integration. I have always thought, and still do, that it is an undeniable asset in a highly fragmented industry. Very interesting read. Thanks ... 

Thanks, Jerome!

 
 By: Gary G : March 20th, 2007-20:23
As always, a fascinating and in-depth report -- greatly appreciated. And very interesting, as it addresses a part of the Manufacture that one doesn't often think about (put another way, how many more pictures of watchmakers' backs as they sit at their ben... 

Excellent report, thank you -

 
 By: Dirk : March 21st, 2007-04:10
It is not only interesting but great fun to see how the galvanizing is carried out at JLC. Here's looking forward to your next great report, keep 'em coming ... Dirk

Awesome post, Dje, thank you!

 
 By: Josh : March 25th, 2007-17:38
Would that we had more posts like Dje's on the Galvanic baths at JLC. Thank you so much, Dje, I really enjoyed it and know that the other folks enjoyed it, too. Your sly reference to "other makers" was probably not overlooked by others in the Forum. Watch...