Here's what i could think off

Sep 07, 2015,09:24 AM
 

that might be interesting to see.

Also, thank you Mr.Corson for fixing the video. Much obliged smile

Here's my lathe i was talking about. Pretty standard lathe with two modifications - dividing plate (can be seen leftmost of the picture) and a plate to mount a milling head on (on the support),



this milling head,which is detachable from its base, including the leg. That allows me to cut my own gears. The machines i use are a bit larger than a usual watchmaker's lathe, but the benefit of that can be seen on the finish of parts. When you let a carbide cutter run into steel at 5000 RPM, you get virtually no chatter marks and very little polishing left to do. Which is a good thing, regarding the geometry of the teeth.
There are also drills (steel and carbide alike), files and a minion in this picture smile



My whole shop. Didn't mean to brag that i have a bike, i was a bit too lazy to move it out of the shot. On the left, there is my 'assembly' table. And there is no CNC anywhere... i'm pretty proud of thatsmile



My gear cutting tools - to clarify, i don't cut the pinions dead hard, but in a final, heat treated state. I have my round steel professionally heat treated (at a company that used to treat my knife blades back when i was making knives ) to a proper spring hardness for that steel. I actually do the same with flat steel for springs and other stuff (which can then be easily milled with carbide endmills and drills). With the steel pre-heat-treated, i can turn everything to size, cut the teeth, polish pivots and burnish them in one chucking, theoretically eliminating any errors from re-chucking.
No, that's not true, i burnish the other pivot after parting off. Other than that, yeah, that sounds about right smile
So, the tools - little rectangles cut out of carbide that have the tooth gap at both ends, relieved to be able to cut the material without galling.
There is also the mount for them, which is pretty self explanatory i think smile



The parts for the tourbillon, shown separately - wheel blanks ( i have cut two of each - 80&75 teeth, to have something to destroy,if it comes to that), screws, bridges, barrel arbor blank, barrel.



tourbillon close up



other side, do you see the DLC coated escape wheel? No oil needed



Another little thing i've been working on actually got to work properly today



i have to admit, to be absolutely clear, i'm making this for a friend of mine. He challenged me after discussing the possibility of this being made by hand smile The tourbillon will be staying with me though smile



The making process is really something that i like, enjoy and can get really carried away with. But, as any obsessive mind, i am already thinking of things i can do better, things i will do better on the next one. It's kind of a neverending story, really...

Thank you for looking,
Ondrej

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Well, i'm pretty happy about how this turned out

 
 By: Ondrej Berkus : September 4th, 2015-12:51
Hey everyone, i hope you don't mind be posting this, but after six months of planning and working, i've finally seen this tick for the first time It is still very rough, but i will enjoy finishing it as well as i enjoyed making all the parts Thank you for...  

Happy for you

 
 By: xiaobiaomi : September 4th, 2015-13:23
Do you mind share the process with us?

Rough or Smooth

 
 By: MTF : September 4th, 2015-19:51
Ondrej Rough or Smooth: it's still your baby. Let's see how things progress. Good luck! Regards, MTF

This looks excitingly promising!

 
 By: Ornatus-Mundi : September 5th, 2015-01:03
Thank you very much for sharing this milestone with us - I guess you fulfilled yourself a dream? As for the video, I'd suggest you upload it to youtube and then share it here. Youtube offers a sharing function which creates a HTML code line you simply cop... 

You are right

 
 By: Ondrej Berkus : September 5th, 2015-06:55
it is a fulfilled dream and my baby. I did some very stupid stuff and had very stupid ideas, but as far as things turning out from stupid ideas go, this is probably the best one so far. here is the working video... or should be, i can't embed it, no matte... 

You've done what 99.9% of us cannot do

 
 By: cazalea : September 5th, 2015-12:19
Congratulations!!! Please tell us more. Cazalea

Awesome work

 
 By: Ophiuchus : September 5th, 2015-17:02
You've posted 7 times- and this is only your 7th? And you come here to show us this? Bravo sir. It may be rough- but you can always finish more. You've done more than most have now. I thought of a 6497 the second I saw this. I see I wasn't wrong. You had ... 

[OT] finishing titanium

 
 By: DonCorson : September 6th, 2015-02:12
Hi Ophiuchus, I don't have the tables with me, but 6AL 4V sounds to me like type 5 titanium. It polishes without problems, I use platinum polish. Pure titanium, type 1, is way too soft to polish, the more the titanium is alloyed the harder it gets. Have f... 

"Pretty happy" ... you master understatement...

 
 By: DonCorson : September 6th, 2015-01:42
That is amasing work Ondrej. Of course we want to see as much as you are willing to show us. I am impressed by the pure and simple design of all the parts I see. It is obvious that you have been thinking about how to make this for quite a while and have f... 

Well,

 
 By: Ondrej Berkus : September 6th, 2015-03:39
ok, i know pretty happy is an understatement, but i wasn't going to open this with saying i cried like a little girl when this thing started ticking :) Anyways, thank you all for the kind words, although there is still a whole lot of work ahead of me, i f... 

Nice, very nice.

 
 By: tick tock doctor : September 7th, 2015-06:13
Thank You for sharing, I to would love to see more. Kind regards Anthony

Here's what i could think off

 
 By: Ondrej Berkus : September 7th, 2015-09:24
that might be interesting to see. Also, thank you for fixing the video. Much obliged :) Here's my lathe i was talking about. Pretty standard lathe with two modifications - dividing plate (can be seen leftmost of the picture) and a plate to mount a millin...  

A tourbillon ... and a perpetual calendar !!!!!!

 
 By: DonCorson : September 8th, 2015-11:35
I fall off of my chair. The high priests of watchmaking barely dare to attack such stuff. Did you say you are a professional watchmaker working since ?? how many years ??? Ondrej, your work is amaising. Congratulations that your perpetual is working I kno... 

Thank you,

 
 By: Ondrej Berkus : September 9th, 2015-11:28
but, after seeing your watch building threads, i think you are the last person to fall off a chair seeing my amateur trials. I've seen what you can do, your work is amazing. I am not a watchmaker, let alone a professional one. I have been making knives fo...